• Heni Patel
• Tejas Vyas

A Manufacturing defects or errors are always the key concern of any manufacturing and chemical industries. The Lean management is dedicated to the improvement of productivity, efficiency, quality and in general of business. GEMBA Kaizen, 5S and Six-sigma remain the foundation of lean Six-Sigma Management System. Those tools for cleaning, sorting, organizing and providing the necessary groundwork for improvement and preventing the small errors and problems of machines, man and management as well as reduction of rework and variation with better process control. Now a day, all the Chemical manufacturing industries are moving in the direction of Errors free production with higher Safety provision. After applying Lean management, we can achieve better result as per reduction in cost and good working environment with less human errors and cycle time reduction. Lean methodology also increases better SHE (safety, health, and environment) standard of any organizations. Six Sigma Methodology is basically used to reduction in variation, rework and give better Process Control. In chemical Industry, Tablet defects can come from any of the unit operation and from the tablet press. The processing and granulation of powder is often the source of defect. On the other hand, Sticking, Poor flowing and mixing, Less Hardness and die-punches are among the most mutual problem during Tablet Manufacturing

Gemba Kaizen, Lean Manufacturing, Pareto Analysis, Cause and Effect Diagram (RCA), Six Sigma, etc.

"Review of Process implementation by using Lean manufacturing in chemical industry", International Journal of Emerging Technologies and Innovative Research (www.jetir.org), ISSN:2349-5162, Vol.6, Issue 3, page no.314-316, March-2019, Available :http://www.jetir.org/papers/JETIR1903H87.pdf

"Review of Process implementation by using Lean manufacturing in chemical industry", International Journal of Emerging Technologies and Innovative Research (www.jetir.org | UGC and issn Approved), ISSN:2349-5162, Vol.6, Issue 3, page no. pp314-316, March-2019, Available at : http://www.jetir.org/papers/JETIR1903H87.pdf