• PRASHANT SANJAY KALE
• PRAJWAL SANTOSH KASARE
• SANKET BHAGVANRAO KALE
• DHANANJAY SHANTANU KASTURE
• SANTOSH BALU LAMBHATE

The "Automated Current Controller" initiative uses an ultrasonic sensor to gauge the thickness of rod in an effort to improve welding procedures' accuracy. To regulate the current during welding, the system uses particular potentiometer values that correspond to various rod thickness ranges (e.g., 1-2mm). Extensive experimentation has been carried out to determine the potentiometer values, guaranteeing precise adjustments. A related bulb's intensity can be used as a visual indicator to indicate the controlled current. Through optimization of welding settings, this project improves the efficiency and quality of the weld. One of the most innovative aspects of the project is its visual feedback system, which uses a dynamically adjusted bulb intensity to give operators a quantitative and instantaneous representation of the managed current. This improves the situational awareness of the operator and adds to the overall efficacy and safety of the welding operation.

Automation, Potentiometer, Ultrasonic Sensor, Automated Current Controlling, Servo Motor, Gear Motor, thickness of Rod, Welding, bulb intensity.

"Automated Current Controller for Welding Process", International Journal of Emerging Technologies and Innovative Research (www.jetir.org), ISSN:2349-5162, Vol.11, Issue 5, page no.f553-f556, May-2024, Available :http://www.jetir.org/papers/JETIR2405564.pdf

"Automated Current Controller for Welding Process", International Journal of Emerging Technologies and Innovative Research (www.jetir.org | UGC and issn Approved), ISSN:2349-5162, Vol.11, Issue 5, page no. ppf553-f556, May-2024, Available at : http://www.jetir.org/papers/JETIR2405564.pdf