• Swapnil Vishwanath Parab.
• Akshada Dipak Holmukhe.
• Sachin Shankar Mestry.
• Kedar Dilip Salkar.
• Abid Manjurhusain Shaha

Abstract - The design, development, and implementation of a Linear Bottle Filling and Capping System using the Mitsubishi FX3GA-24MR-CM PLC are the central focus of this project. The system utilizes the PLC as the primary controller to automate the bottle filling and capping processes. Inputs such as bottle filling sensors, capping sensors, and actuator limit switches are integrated to monitor and control the system's operations, while outputs include motors for the conveyor belt, water pump, and the capping mechanism. This project highlights the use of industrial automation in packaging applications, with particular relevance to industries dealing with beverages, oils, chemicals, and other liquid-based products. A simulation of the process was developed to demonstrate the working of the system, and it was later tested with a hardware prototype. The results confirmed that the system functions as intended, with the original logic and design remaining applicable for real-life deployment without requiring further modifications. The system ensures that bottles are filled with liquid and capped efficiently, with sensors detecting bottle positions at each stage and holding mechanisms engaging to control the movement. The entire process can be easily controlled and monitored via the PLC, making it a reliable solution for industrial packaging lines.

"Bottle filling using PLC Mitsubishi FX3GA -24MR-CM", International Journal of Emerging Technologies and Innovative Research (www.jetir.org), ISSN:2349-5162, Vol.12, Issue 3, page no.b830-b836, March-2025, Available :http://www.jetir.org/papers/JETIR2503193.pdf

"Bottle filling using PLC Mitsubishi FX3GA -24MR-CM", International Journal of Emerging Technologies and Innovative Research (www.jetir.org | UGC and issn Approved), ISSN:2349-5162, Vol.12, Issue 3, page no. ppb830-b836, March-2025, Available at : http://www.jetir.org/papers/JETIR2503193.pdf