• Mr.Vishalkumar R Lawande,
• 2Mr.Rajendra K Belkar
• Mr.Nilesh B Landge
• Mr.Ganesh B Salunke

In the Shielded Metal Arc Welding (SMAW) process, how the parameters- electrode diameter and current affect metal deposition for weld production has been studied in this study. By altering these two characteristics on mild steel, diverse outcomes concerning efficiency have been achieved. An investigation utilizing various simulation software - ANSYS, has been performed, and the findings of similar stresses have been compared. Empirical Investigation: For 2.5mm electrode diameter and current of 250A, the efficiency values found to be 47.64% & for 4mm electrode diameter and current of 260A,the efficiency values is found to be 43.72% whereas in Simulation Study (ANSYS):For 2.5mm electrode diameter and current of 250A,the efficiency values found to be 43.64% & for 4mm electrode diameter and current of 260A ,the efficiency is found to be 54.39%. The data acquired from the experimental inquiry has been examined utilizing comparison data tables and graphs, employing software such as ORIGIN. An optimal current value for a certain electrode diameter has been established. The data reveal that an optimal value of 250A is established for a 2.5mm electrode diameter, whereas a 4mm electrode diameter has an optimal parameter of 260A. This indicates that weld efficiency is superior for these specific values. The greatest efficiency values have been computed as follows:

The parameters of shielded metal arc welding in, ANSYS, ORIGIN. Optimal. Value, immolation

"Examining and Refining the Parameters of Shielded Metal Arc Welding In Relation To The Mechanical Characteristics of Carbon Steel Joints", International Journal of Emerging Technologies and Innovative Research (www.jetir.org), ISSN:2349-5162, Vol.12, Issue 10, page no.b267-b276, October-2025, Available :http://www.jetir.org/papers/JETIR2510140.pdf

"Examining and Refining the Parameters of Shielded Metal Arc Welding In Relation To The Mechanical Characteristics of Carbon Steel Joints", International Journal of Emerging Technologies and Innovative Research (www.jetir.org | UGC and issn Approved), ISSN:2349-5162, Vol.12, Issue 10, page no. ppb267-b276, October-2025, Available at : http://www.jetir.org/papers/JETIR2510140.pdf