• S.S.Hande
• U.U.Kulkarni
• K.U.Kulkarni
• A.P.Narwade

In the present paper, optimization of process parameters of an aluminum die casting operation is discussed. The quality problem encountered during the manufacturing of a die casted component was porosity and the potential factors causing it are identified through cause effect analysis. An analysis of variance (ANOVA) is conducted to find the factors with significant effects on porosity. The pressure of the plunger used in the die casting machine and temperature of the liquid aluminum are identified as significant factors after the analysis. And also study was developed in order to maximize the quality of small parts injected in Zamak alloy for automotive components. Using simulation, the runners’ location was improved as well as gas relief.

Zamak Alloy, A380 Aluminum Alloy, Taguchi Method, Simulation

"OPTIMIZATION OF DIE CASTING PROCESS FOR ZAMAK ALLOY AND A380 ALUMINUM ALLOY BY USING TAGUCHI METHOD", International Journal of Emerging Technologies and Innovative Research (www.jetir.org), ISSN:2349-5162, Vol.6, Issue 3, page no.190-201, March-2019, Available :http://www.jetir.org/papers/JETIRAH06034.pdf

"OPTIMIZATION OF DIE CASTING PROCESS FOR ZAMAK ALLOY AND A380 ALUMINUM ALLOY BY USING TAGUCHI METHOD", International Journal of Emerging Technologies and Innovative Research (www.jetir.org | UGC and issn Approved), ISSN:2349-5162, Vol.6, Issue 3, page no. pp190-201, March-2019, Available at : http://www.jetir.org/papers/JETIRAH06034.pdf